Computerized Tensile Testing Machines, Manufacturer, Exporter, India

Computerized Tensile Testing Machines

MCS make TNE series machines are electronic screw driven machines with precision screw and column construction and variable speed drive. These are high precision, high performance universal testing machines, maximum capacity up to 100 kN. With the help to computer and micro-computer, all the operations from control of load to processing of data are carried out with excellent performance, reliability, flexibility and easy operation.
The machines are suitable for studying mechanical behavior of various materials like iron and metals, rubbers, plastics, ceramics, fabrics, composites, cables and wires. As a matter of fact, it is an indispensable instrument for the modern industries. Two options are available mainly acme threaded screw with DC motor drive and ball lead screw with servo drive. The machines confirm to IS, BS & ASTM standards

Electronic Measuring System for Universal Testing Machine

Machine Features :

Computer controlled mechanism under windows 2000/XP
Variable speed drive with DC / AC servo drive options.
Automatic identification and interchangeability of load cells.
Different clamping devices to suit specific test requirement.
Safety interlock by end limit switches and by overload sensing.

TNE Series :
Depending upon test requirements and budget, TNE series machines are available with following options.
DRIVE - DD :
DC motor with thyrister drive to give speed ratio of 1:10 as standard and 1:100 as optional.
DRIVE - SD :
Servo motor & PWM drive to give speed ratio of 1:1000.
Economical Models :
These machines are with a rigid, stable structure with high stiffness, two columns and a single screw. Machine uses three phase induction motor with fixed speed as standard. A variable speed drive is available as option.

Load Cells :
Universal load cells of following capacities are available. 50N, 100N, 250N, 500N. 1kN, 2.5kN, 5kN, 10kN, 25kN, 50kN, 100kN. Any other load cell as per requirement.

Grips and Clamping Device :

Wedge type grips for flat / round specimen.
Compression plate.
Special grips as per requirement.
Vise type grips.
Bending fixture.
Shear attachment.end limit switches and by overload sensing.

Control Panel Features (Panel Control Mode) :
• Sealed membrane keyboard with numeric keypad
• Predetermined test data can be entered
• Digital tare for Load and Reset for Disp / Extn.
• Load vs Disp. graph available on Dot matrix printer
• Auto scaling br graph plotting at the end of test
• Selection of Stop / Return of cross heed and direction
• Results include Peak Load, Max. Disp, UTS, % Elong

This system can be up dated in toe fully computerized system by providing computer with RS-232 port and windows 98 /2000 based application software.

Evaluating % Elongation : Long Travel Extensometer
MLT-600 is a balanced clip-on type extensometer used to measure strain accurately. In association with MCS's control unit, true extension of the sample with 0.01 mm resolution is directly displayed. The distance between two small clamps attached to the sample is preset to any desired gauge length. Cords attached to each clamp transmit the movement to two sensors mounted at the lop of the extensometer column. These produce pulses which drive the digital strain display thus detecting strain accurately. This is suitable for rubber and semi regid plastics. Maximum extension is 600mm & gauge length continuously variable.

Model TNE-MP (PC) : Computerised Operation
MCS-MP panel is connected to computer through RS-232 port the control is transferred to PC and with the help of windows based application software, complete testing can be performed. This system has two modes of operations, Panel & PC Control

Software features :
• System is independent of the type of computer used
• Supports windows 2000/xp
• User friendly windows software for complete test control
• Real time graph with online display of load, disp / extn.
• Wide range of input / output data selection
• Unit interchangeability for input and result as per standard
• Extensive graphics, curve fitting, zooming
• esults include Peak Load, UTS, Max Disp. % Elong. Area under the curve, % Red. in Area, Yield and & Proof Stress
• Multi graph load vs disp. stress vs strain, load vs % Elong

Evaluating Proof Stess : Electronic Extensometer
MCE-2 is strain gauge type extensometer to measure material extension with a resolution of one micron. It is designed to be clamped directly on specimen. This is used to measure strain up to elastic limits to determine important parameter like 0.1% to 1% proof stress and youngs modulus. MCE 2 has two fixed gauge length of 25mm & 50mm. Change of gauge length is by means of replacing button knife-edge extender. MCE 2 is fabricated from high strength light weight aluminium with a durable anodized finish the knife-edges are made from oil hardended tool steel to with stand heavy usage. The sample need not ne machined

Supports maximum dia of 40mm & maximum extension 2mm suitable for round, flat pipe and torsteel application

Model	TNE 5	TNE 10	TNE 20	TNE 50	TNE 100
Maximum Test load	5 kN	10 kN	20kN	50 kN	100 kN
Load Measurement	By means of exchangeable strain gauge based load cell.
Load Measuring Range and Accuracy	+ 1 % on indicated load from 2 % to 100 % of load capacity.
Maximum Crosshead Stroke	1000 mm without load cell & grips.
Distance between Columns	450 mm
Drive System Option - DD with DC drive	1:10 speed ratio 5 - 50 mm / min, 25 - 250 mm/min, 50 - 500 mm/ min (Any other speed range available on request)
Drive System Option - SD with servo drive	0.5 mm to 500 mm/min {Any other speed range available on request)
Power Supply	230 V AC/50Hz, 1 Ph			415 V AC/50Hz, 3 Ph
Measuring System Microprocessor Panel Crosshead Display Resolution Load range & Resolution	Model MCS-MP 0.1 mm by means of rotary encoder 1 /10000 from 0-40 %of range and 1 / 4000 from 40-100% of range

Options	• 0.01 mm Crosshead Displacement Resolution.	• 1/20000 or 1/50000 Load Resolution
	• Extensometer Model MCE-2	• Extensometer Model MLT-50
	• Long Travel Extensometer Model MLT-600	• Special Testing Software

Upgradation of Screw Driven Tensile Testing Machines

Depending on the type of the Tensile Testing Machine, different upgradation solutions can be provided
Simple pacakage with "S" type strain gauge type load cell and peak hold indicator to store Peack load at the end of test
Micro processor based panel with digital indication of load & displacement. Cross head displacement is measured by using rotary encoder. Results like Peak Load, Max displacement displyed on front panel display
Up gradation of INSTON/ZWICK or equivalent machine is done by using state of the are package and windows base software. Controls can be offered by using DC/AC servo drive package, depending on the requirement
Hot tensile attachment up to 1000°C

Special software for tensile applications Cydic, Hysteresis, Flexural, 3/4 point bending, Shear, Sprang test, Relaxation, any other special software.

Evaluating % Elongation : Long Travel Extensometer MLT-600 is a balanced clip-on type extensometer used to measure strain accuratelly. In association with MCS's control unit, ture extension of the sample with 0.01 mm resolution is directly displayed. The distance between two small clamps attached to the sample is preset to any desired gauge length Cords attached to each clamp transmit the movement to two sensors mounted at the top of the extensometer column. These produce pulses which drive the digital strain display thus detecting strain accurately. This is suitable for rubber and semi rigid plastics. Maximum extension is 600 mm & gauge length continuously

The machines are suitable for studying mechanical behavior of various materials like iron and metals, rubbers, plastics, ceramics, fabrics, composites, cables and wires. As a matter of fact, it is an indispensable instrument for the modern industries. Two options are available mainly acme threaded screw with AC motor drive and ball lead screw with servo drive. The machines confirm to IS, BS & ASTM standards

Machine Features :
• Computer controlled mechanism under windows 2000/XP
• Variable speed drive with DC / AC servo drive options.
• Automatic identification and interchangeability of load cells.
• Different clamping devices to suit specific test requirement.
• Safety interlock by end limit switches and by overload sensing.

TNE Series :
Depending upon test requirements and budget, TNE series machines are available with following options.

DRIVE - DD :
AC motor with thyrister drive to give speed ratio of 1:20 as standard

DRIVE - SD :
Servo motor & PWM drive to give speed ratio of 1:1000.

Economical Models :
These machines are with a rigid, stable structure with high stiffness, two columns and a single screw. Machine uses three phase induction motor with fixed speed as standard. A variable speed drive is available as option.

Load Cells :
Universal load cells of following capacities are available. 50N, 100N, 250N, 500N. 1kN, 2.5kN, 5kN, 10kN, 25kN, 50kN, 100kN. Any other load cell as per requirement.

Grips and Clamping Device :
• Wedge type grips for flat / round specimen.
• Compression plate.
• Special grips as per requirement.
• Vise type grips.
• Bending Fixture.
• Shear attachment.

Model TNE-MP :
Micro processor based operation Micro processor controlled system with digital display of load and disp. / Extn. Machine operations like speed, crosshead direction are controlled from the control panel

Control Panel Features (Panel Control Mode) :

Sealed membrane keyboard with numeric keypad
Predetermined test data can be entered
Digital tare for Load and Reset for Disp / Extn.
Load vs Disp. graph available on Dot matrix printer
Auto scaling br graph plotting at the end of test
Selection of Stop / Return of cross heed and direction
Results include Peak Load, Max. Disp, UTS, % Elong

Evaluating % Elongation : Long Travel Extensometer MLT-600 is a balanced clip-on type extensometer used to measure strain accurately. In association with MCS's control unit, true extension of the sample with 0.01 mm resolution is directly displayed. The distance between two small clamps attached to the sample is preset to any desired gauge length. Cords attached to each clamp transmit the movement to two sensors mounted at the lop of the extensometer column. These produce pulses which drive the digital strain display thus detecting strain accurately. This is suitable for rubber and semi regid plastics. Maximum extension is 600mm & gauge length continuously variable.

Model TNE-MP (PC) : Computerised Operation MCS-MP panel is connected to computer through RS-232 port the control is transferred to PC and with the help of windows based application software, complete testing can be performed. This system has two modes of operations, Panel & PC Control

Software Features :

System is independent of the type of computer used
Supports windows XP/7
User friendly windows software for complete test control
Real time graph with online display of load, disp / extn.
Wide range of input / output data selection
Unit interchangeability for input and result as per standard
Extensive graphics, curve fitting, zooming
Results include Peak Load, UTS, Max Disp. % Elong. Area under the curve, % Red. in Area, Yield and & Proof Stress
Multi graph load vs disp. stress vs strain, load vs % Elong

Evaluating Proof Stess : Electronic Extensometer MCE-2 is strain gauge type extensometer to measure material extension with a resolution of one micron. It is designed to be clamped directly on specimen. This is used to measure strain up to elastic limits to determine important parameter like 0.1% to 1% proof stress and youngs modulus. MCE 2 has two fixed gauge length of 25mm & 50mm. Change of gauge length is by means of replacing button knife-edge extender. MCE 2 is fabricated from high strength light weight aluminium with a durable anodized finish the knife-edges are made from oil hardended tool steel to with stand heavy usage. The sample need not ne machined
Supports maximum dia of 40mm & maximum extension 2mm suitable for round, flat pipe and torsteel application

Model	TNE 5	TNE 10	TNE 20	TNE 50	TNE 100
Maximum Test load	5 kN	10 kN	20kN	50 kN	100 kN
Load Measurement	By means of exchangeable strain gauge based load cell.
Load Measuring Range and Accuracy	+ 1 % on indicated load from 2 % to 100 % of load capacity.
Maximum Crosshead Stroke	1000 mm without load cell & grips.
Distance between Columns	400 mm
Drive System Option - DD with AC drive	1:20speed ratio 5 - 100 mm / min, 25 - 500 mm/min, 50 - 500 mm/ min (Any other speed range available on request)
Drive System Option - SD with servo drive	0.5 mm to 500 mm/min {Any other speed range available on request)
Power Supply	230 V AC/50Hz, 1 Ph			415 V AC/50Hz, 3 Ph
Measuring System Microprocessor Panel Crosshead Display Resolution Load range & Resolution	Model MCS-MP 0.1 mm by means of rotary encoder 1 /10000 from 0-40 % of range and 1 / 4000 from 40-100% of range

Options	• 0.01 mm Crosshead Displacement Resolution.	• 1/20000 or 1/50000 Load Resolution
	• Extensometer Model MCE-2	• Extensometer Model MLT-50
	• Long Travel Extensometer Model MLT-600	• Special Testing Software

Technical Information

MCS make TNE series machines are electronic screw driven machines with precision screw and column construction and variable speed drive. Two options are available mainly Acme threaded screw with DC Motor drive & ball lead screw with servo drive. The machines are suitable for studying mechanical behaviour of various mat material like metals, polymers, elastomer etc. These machines are easy to oprate and they offer excellent performance and flexibility to meet the needs of modem testing requirements. The machines confirm to IS, BS & ASTM standards

TNE Series :TNE series machines are available with following options depending upon test requirements and budget, best combination can be selected.

DRIVE - DD :
DC motor with thyrister drive to give speed ratio of 1:10 as standard and 1.100 as optional

DRIVE - SD :
Servo motor & PWM transister drive to give speed ratio of 1:1000.

Main Features :

Variable speed drive with DC/Servo dove options
Provision for automatic identification & thereby interchangeability of load cells
Provision of different clamping devices to suit specific test requirement
Safely interlock by end limit switches & by overload sensing

Load Cells :MCS offers universal load cells of following capacities 50N, 100N, 250N, 500N, 1kN, 25kN, 5kN, 10kN, 25kN, 50kN, 100kN any other load cell can be offered on requirement

Grips and Clamping Device :

Wedge type grips for flat / round specimen.
Compression plate.
Special grips as per requirement.
Vise type grips.
Bending fixture.
Shear attachment.

Extensorneter :

MCS offers following extensometers with electronic interface & evaluation software
MCE-2 Strain gauge type with 2mm extension and guage length 25 & 50 mm
MLT 50 LVDT type with 50mm extension and guage length 10 to 100 mm continuosly variable

Measuring System MP : It is microprocessor based system with digital display of load and displacement extension. It is haying membrane keyboard for entering necessary input data and for reading results. Printout of load v/s displacement or stress v/s strain is available as standard feature.

Feature of Measuring System MP :

Microprocessor based system with state of the art technology
Sealed membrane type keyboard with neumaric data entry
Digital display for load and displacement / Extension
Graph of load v/s displacement. or stress v/s strain available on printer (Printer optional supply)
On line real time graph on PC with serial software
Preload selection by keyboard (0.01% to 1%) to take care of initial slipage of specimen
Unit selection by keyboard. (T, kg, kN)
Seleciton of stop/return of crosshead and direction
Selection of type of test like Compression / tension / bending / cyclic
Test results like peak load displacement at peak load & displacement at rupture, % elongation. % reduction in area yeild stress available
RS 232 C serial port with following softwares available as optoins Basic Evaluation, Exhaustive evaluation with 0 2% proof stress, Spring Testing, Rubber Testing, Special Software as per requirement

Measuring System PC : Measuring System PC is PC based card system where two PCB's are directly fitted into PC slot, Load & displacement are shown on computer screen. Input data is fed by means of computer keyboard. Test is automatically completed & test results are displayed on computer screen.

Features of Measuring System PC :

Two PCB add on card system consisting of measurement & control Electronics. The computer can be 486, Pentium with SVGA Monitor
User friendly DOS based / Window based software
Easy to operate and meets all testing requirements
Real time graph with contrneous display of load, displacement, extension
Input data seleciton
Wide range of output parameter selection
Special test programmes can be supplied
Unlimited storage of test result data
Unit Interchangeability for input and results as per standards
Extensive graphics, Curve fitting, Zooming
Batch Testing Facility (optional) Software Packages

MCS offers following software packages Spring testing, Rubber testing, Tortional testing, Bending Testing, Statistical evaluation.

Model	TNE 5	TNE 10	TNE 20	TNE 50	TNE 100
Maximum Test load	5 kN	10 kN	20kN	50 kN	100 kN
Load Measurement	By means of exchangeable strain gauge based load cell.
Load Measuring Range and Accuracy	+ 1 % on indicated load from 2 % to 100 % of load capacity.
Maximum Crosshead Stroke	1000 mm without load cell & grips.
Distance between Columns	450 mm
Drive System Option - DD with DC drive	1:10speed ratio 5 - 50 mm / min (Any other speed range available on request) 25 - 250 mm/min, 50 - 500 mm/ min
Drive System Option - SD with screw drive	0.5 mm to 500 mm/min {Any other speed range available on request)
Power Supply	230 V AC/50Hz, 1 Ph			415 V AC/50Hz, 3 Ph
Measuring System Microprocessor Panel Crosshead Display Resolution Load range & Resolution Options	Model MCS-MP 0.1 mm by means of rotary encoder 1 /10000 from 0-40 % of range 1 / 4000 from 40-100% of range 00.1mm cross head displacment resolution, 1/20000 or 1/50000 load resolution, Serial softwares
Measuring System option 2 PC based systems Crosshead Display Resolution Load range & Resolution	Model PC 0.1 mm by means of rotary encoder ± 1/25000 single range
Options	XY plotter, Extensometer model MCE - 2, Extensometer model MLT-50, Special testing software
Ordering Example	TNE5 - SD - PC- TNE 5 KN m/c with screw drive & PC based measuringt systems TNE5 - SD - MP - TNE 5 KN m/c with screw drive & Microprocessor based panel TNE5 - DD - MP - TNE 5 KN m/c with DC drive & Microprocessor based panel